Billet Fuel Filler Neck – KTM 690/990 SMT

(Photographs have been updated to show the current product 6/8/2014)

First row of pictures is our CJD-FFNK-690 Kit shown in all three colors =  KTM LC4 690 Enduro/SMC 08′-16′

Second row of pictures is our CJD-FFNK-990 Kit shown in all three colors = KTM 990 SMT

Be sure to order for the correct bike

New Option. Taking Pre-Orders now.

Acerbis Small Locking Cap

 

Dakar Special ! RALLY BLUE COLOR FOR KTM LC4 690 Enduro/SMC 2008-2016  ( See option #15 for ordering ).

Shown here

cjd-690-filler-blue

CUSTOM BLUE OPTION for the HUSKY 701  NEW pre order page is here. Limited time PROMO offer with BILLET CAP!! 

DROP IN FUEL FILTER NOW AVAILABLE!!! see option #17

CJ Designs custom Twin Air’s monofilament screen pocket inserts in our tank filler to catch particles as small as 40 microns (.00165”) while allowing the gas to flow freely.  Just remove the filter periodically, turn it inside-out, and clean out the debris that COULD have been in your engine.

 

The 690 version is now ONE PIECE (top row of pics), and the 990 SMT is shipped as shown without the Triangle cover plate (bottom row of pics)

The stock KTM LC4 690/KTM 990 SMT fuel fill suffers from a few problems. The stock key lock system is susceptible to breaking keys, it also has a reputation for allowing dirt and grime in which is a huge problem on EFI systems and lastly the flip up cap can be cumbersome for filling with fuel or getting to your luggage. Our answer is a billet fuel neck that attaches directly to your gas tank, using the stock o-ring for a nice fit. Venting is done at the same 90 degree angle as OEM which eliminates having to use a breather vent cap. If you have removed the SAS system you can cap the body vent and vent from the top with a breather listed below.

The separate diamond shaped billet aluminum cover plate is now all one piece for aesthetics giving that OEM appearance on the 690.

The fuel fill is CNC machined from ONE piece using aircraft aluminum, not a 2 piece welded part like others, and hard anodized. Specially crafted to replace your OEM system. No modifications to your bike or tank are necessary – simply remove the original and bolt ours into place.  Includes an Acerbis Viton sealed plastic fuel cap, which can easily replaced if need be. All hardware and mounting instructions included. Lightest kit on the market.

Also works on your KTM 990 SMT with this style filler system.

 

 

 

 

 

 

Stop fighting your bike every time it wants more fuel! Ride more!

-The 990 SMT filler will work on the 690 if we are sold out of 690 version and you need something now.

-The 990 SMT filler will work on 990 SMR models too.

If you have rally tanks, the 990 SMT kit works best.

MADE IN THE USA!

Fillers available in BLACK, ORANGE or MACHINE FINISH (silver). ALL caps are black plastic in standard packages.

There is a billet cap option listed below Options # 7 – # 9

Back in stock by popular demand ! ( updated 5.24.17 )

SM-GASCAP-AL examples

International orders – you will be sent an invoice for shipping cost due.  This will not show up automatically on our order as our shopping cart does not calculate international shipping costs at this time.

Outside the USA? – please check our Dealer network for ordering options.

 Email us if you have any questions. Thanks!   orders@cjdesignsllc.com

If you have installed one of these kits on a KTM 990SMT – please contact me.  I am looking for some pictures.

 ———- ORDER NOW – THEY SELL QUICK !    — Updated 6.21.17

CJD-FFNK-690-O    690 ORANGE -SOLD OUT – more DUE 6/29/17 

CJD-FFNK-690-BK    690  BLACK – IN STOCK

Please note the Black Filler option is very popular and sells out quick.

CJD-FFNK-690-MF   690 MACHINE FINISH – IN STOCK

CJD-FFNK-690-BL  RALLY BLUE SPECIAL – IN STOCK , quantities limited. 

-The 990 SMT filler will work on the 690 if we are sold out of 690 version and you need something now.

———————————– 

CJD-FFNK-690

CJD-FFNK-990-BK 990 SMT BLACK 

CJD-FFNK-990-O 990 SMT ORANGE OUT OF STOCK 

CJD-FFNK-990-MF 990 SMT MACHINE FINISH  

 

EMAIL US! IF INTERESTED IN A FILLER NECK WITH MINOR COSMETIC BLEMISH for DISCOUNTED PRICE! OR SEE HERE FOR AVAILABLE OPTIONS (updated 6.22.17 ) 

 

KTM 690 FUEL PUMP INFO – use at your own risk

FUEL INJECTOR KIT 2008-2013 -75041023144

FUEL INJECTOR KIT 2014-2015 – 76041023044

SM-GASCAP-AL-OR Billet Gas Cap, small orange

SM-GASCAP-AL-BK Billet Gas Cap, small black

NEW! 690 Big Mouth / Large Cap / Locking Cap Billet Filler Neck Kit ORDER HERE!

If during your install you decide to get rid of the factory tank venting system be sure to purchase a tank cap vent to ensure proper fueling.

http://www.cjdesignsllc.com/about-us/brands/cj-designs/gas-tank-vent-fittings/

Description
CJD Fuel Filler Neck Kit
Product Options
#OptionPriceSale Price
1CJD-FFNK-690-BK-Black 690 ( G-A3 )$160.00$155.00
2CJD-FFNK-690-MF MACHINE FINISH (silver) 690 (G-A3)$160.00$155.00
3CJD-FFNK-690-O ORANGE 690 (G-B3)$160.00$155.00
4CJD-FFNK-990-BK-Black 990 SMT (G-A4)$160.00$155.00
5CJD-FFNK-990-MF MACHINE FINISH 990 SMT (G-A4)$160.00$155.00
6CJD-FFNK-990-O ORANGE 990 SMT (G-A4 )$160.00$155.00
7Upgrade to BLACK Billet Cap (G-E7) SM-GASCAP-AL-BK$68.00
8Upgrade to ORANGE Billet Cap (G-E8) SM-GASCAP-AL-O $68.00
9Upgrade to BLUE Billet Cap (G-D8)$68.00
10Replacement black plastic GAS CAP (R-J3) - (736715)$18.00
11690/990 SMT - CJD FILLER Replacement screws - set of 3 (misc part/ M6x30 (Grey 1)$12.50
12Cap vent, one way breather - blue ( 203381) (PB-P)$15.00
13Cap vent, one way breather - orange (203384) (PB-P)$15.00
14Cap vent, one way breather - black (203380) (PB-P) misc item$15.00
15NEW RALLY BLUE CJD-FFNK-690-BL$150.00$140.00
16Replacement KTM 690 Tank o-ring - 0770050030 (SB) $3.75
17Drop in fuel filter for 690 and 990smt filler - 286148 (R-G4)$36.99
18KTM 690 OEM FUEL INJECTOR KIT 2008-2013 -75041023144$149.00
19KTM 690 OEM FUEL INJECTOR KIT 2014-2015 - 76041023044$165.00$160.00
20Replacement vent line fitting (EB50/ (Grey1)$13.00
Order CJD Fuel Filler Neck Kit